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Advanced X-Ray Inspection System for Lithium Battery Winding Process

Advanced X-Ray Inspection System for Lithium Battery Winding Process

Introducing our cutting-edge X-ray inspection system tailored for the winding process of lithium batteries in the industry. Utilizing flat-panel detector imaging technology, this system offers expandable functionalities for detecting electrode folding, wrinkling, and more. 

It's designed to accommodate various battery types including digital pouch cells, cylindrical cells, button cells, energy storage/power cells, and aluminum shell batteries. Our battery X-ray inspection equipment is customizable according to the specific testing requirements of our clients' products. Trust in our expertise to enhance the quality and efficiency of your battery manufacturing process.

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Automated Inspection for Multi-Layer Power Batteries

Automated Inspection for Multi-Layer Power Batteries

With the emergence of electric cars and renewable power sources, energy storage and conversion cannot do without battery packs for instance, having their quality and performance at stake. Automated inspection solution is getting more attention paid to it as a method of being used in manufacturing multi-layer power batteries.

This automated inspection solution uses advanced technologies such as X-ray imaging and machine learning algorithms to enable fast and accurate inspection during production of multi-layer power batteries. The technology allows manufacturers to perform continuous tests on the assembly line, easily identify defects that may arise during the production process, thus guaranteeing product quality as well as increasing efficiency.

The manufacturing process of multi-layer power batteries generally involves several steps such as pole piece assembly, lamination, welding etc. During this process few problems can crop up; these include wrinkle poles pieces or uneven lamination etc. The automatic detection system enables real-time detection during the production process whereby it enhances speediness from traditional methods which neither work in a short time nor are they accurate enough. It also increases accuracy hence leading to more efficient results.

Automated inspection systems through X-ray imaging enable non-destructive examination of battery internal structure, detecting probable flaws that can be classified into either qualified or non-conforming products. Further analysis by machines using learning filters will improve detection effectiveness and speed.

Automated inspection solutions go beyond improving product quality by streamlining production processes. This is because when a problem is detected in its initial stages, an immediate intervention can be taken towards rectifying thereby preventing interruption of production due to faults on products like stopping assembly lines etcetera hence this helps avoid waste of resources associated with halting operations in case of defects resulting from them; besides this automated inspection solutions also reduce labor costs and enhance whole productivity at a factory.

Therefore, automated inspection solution offers an efficient and reliable way for quality control during the manufacture of multilayer power batteries. Using advanced technology combined with certain algorithmic procedures results in manufacturing implementing real time monitoring and quality control systems thereby ensuring product quality is continuously improved as well as increasing production efficiency.

Advanced X-Ray Inspection for Battery Winding Processes

Advanced X-Ray Inspection for Battery Winding Processes

Lithium batteries are of great importance to contemporary electronic equipment in terms of quality and performance. A company that is a specialist in the production of lithium batteries has put forward a novel technology – battery X-ray inspection equipment based on advanced flat-panel detector imaging technology, which offers an effective solution to battery winding.

This machine applies state-of-the-art flat panel detectors for quick and accurate detection of potential problems such as pole piece wrinkles, pole piece folding etc. with battery windings. It can be used for various classes of batteries including lithium digital soft packs, cylinders, buttons among others. The device can automatically detect multi-layer laminated power batteries online through connection with upstream and downstream logistics lines, sort unqualified products automatically and remove qualified products so as to realize the efficiency of production process and product quality stability.

Also this equipment has an option to do on-line fully automatic x-ray inspection different types cylindrical batteries. This will be done through linking it with the upstream and downstream logistics lines where detection will be conducted by high-efficiency circulation facilities that sort out unqualified products by themselves while identifying all qualified ones dropped into downstream equipment in logistic line. Additionally, customization services are provided by the company so as to meet customers’ production needs as per their product specifications or production requirements.

In conclusion, this is an innovative approach aimed at improving lithium battery winding processes using this advanced type of flat panel detector imaging technology called Battery X-ray Inspection Equipment. Its roll-out will lead to improved productivity, quality assurance in terms of products made and sustainability in the lithium battery industry.

Seamark ZM : Optimizing Lithium Battery Production

Seamark ZM : Optimizing Lithium Battery Production

Seamark ZM introduces its state-of-the-art Battery Inspection Machine, a groundbreaking solution for enhancing the efficiency and reliability of lithium battery production processes. With a focus on the winding process of lithium batteries, this cutting-edge equipment offers comprehensive X-ray detection capabilities to ensure the highest quality standards are met.

The Seamark ZM Battery Inspection Machine incorporates advanced flat-panel detector imaging technology, enabling precise and accurate inspection of various types of lithium batteries. Whether it's digital pouch cells, cylindrical cells, button cells, or energy storage/power cells, this machine is equipped to detect defects such as wrinkles and folds in electrode sheets with unparalleled precision.

What sets the Seamark ZM Battery Inspection Machine apart is its seamless integration into production lines. By automating processes such as battery retrieval, inspection, and sorting of defective units, manufacturers can significantly increase throughput while maintaining rigorous quality control standards. Furthermore, the machine offers customizable options to meet the specific inspection needs of individual customers, ensuring versatility and adaptability in diverse manufacturing environments.

With the Seamark ZM Battery Inspection Machine, manufacturers can optimize their lithium battery production processes, minimize defects, and enhance overall efficiency. By investing in this innovative solution, companies can stay ahead of the curve in the competitive battery industry and deliver superior quality products to their customers. Seamark ZM remains committed to driving innovation and excellence in lithium battery manufacturing, empowering manufacturers to achieve new heights of success.

Cutting edge x-ray battery inspection machine

Cutting edge x-ray battery inspection machine

Introducing Seamark ZM's cutting-edge Battery Inspection Machine, a game-changer in the lithium battery production industry. This state-of-the-art equipment is specifically designed for the winding process of lithium batteries, offering unparalleled X-ray detection capabilities.

Utilizing advanced flat-panel detector imaging technology, the Seamark ZM Battery Inspection Machine sets a new standard for accuracy and efficiency in battery inspection. Its versatility is unmatched, with the ability to detect wrinkles and folds in electrode sheets, ensuring the highest quality standards are met for various types of batteries including digital pouch cells, cylindrical cells, button cells, and more.

What sets the Seamark ZM Battery Inspection Machine apart is its seamless integration into the production line. With automated processes for battery retrieval, inspection, sorting of defective units, and retrieval of acceptable products, the entire inspection workflow is optimized for maximum throughput and efficiency. Additionally, customization options are available to tailor the machine to the specific inspection needs of each customer.

Manufacturers can rely on Seamark ZM's Battery Inspection Machine to streamline their production processes, minimize defects, and deliver superior quality lithium batteries to their customers. Experience the future of battery inspection with Seamark ZM.

We Have The Best Solutions for Your Business

Shenzhen Zhuomao Technology Co., Ltd. (also known as “SEAMARK ZM”) is a national-level well-known high-tech and "Little Giant" enterprise integrating R&D, production and sales in Shenzhen. 

Zhuomao Technology has been focusing on intelligent inspection and intelligent soldering equipment for 18 years, specializing in providing advanced intelligent X-Ray inspection equipment, X-Ray counting machine, 3D X-ray equipment, BGA rework station, automatic tin removal equipment, automatic re-balling machine, laser soldering equipment, non-standard automation equipment and other overall solutions for electronics manufacturing, 3C products, industrial precision castings, semiconductors and other industries. 

As a pioneer in the field of inspection and rework of China's electronic intelligent equipment industry, its main products have dominated the market segment for many years!

Why Choose Us

X-ray non-destructive testing equipment

Our X-ray non-destructive testing equipment, with its advanced imaging technology, can thoroughly inspect materials without causing any damage, ensuring reliable results to maintain quality and comply with strict industry standards.

Battery X-Ray Offline Inspection Machine

This equipment is suitable for X-ray inspection of winding process batteries in the lithium battery industry. It has flat-panel detector imaging technology and can expand advanced detection functions such as pole piece wrinkles and pole piece folding.

Advanced Offline X-ray Counting System

Our X-ray Counting System, tailored for the lithium battery industry, employs advanced flat-panel detector imaging to precisely detect defects like pole piece wrinkles and folding, ensuring unparalleled efficiency and reliability in inspection processes.

Industrial Microfocus X-Ray 3D/CT Equipment

Our Industrial Microfocus X-Ray 3D/CT Equipment combines cutting-edge microfocus technology with 3D/CT capabilities for precise inspection and analysis of complex industrial components, enhancing efficiency and accuracy across various sectors.

USER REVIEWS

What users say about Us

This battery X-ray inspection equipment is very convenient and easy to use. It helps me quickly identify internal battery issues and improves production efficiency.

5.0

David

I really like this X-ray inspection equipment. Not only is it accurate and reliable, but it also provides me with customized services, which is really thoughtful.

5.0

Emily

The versatility of this device is truly amazing! Not only can it quickly count tapes and pallets of various sizes, but it can also be used for a variety of material types

5.0

Alexander Thompson

This craftsmanship is really incredible! Top notch product! Compared to our previous testing equipment, your product has almost doubled our efficiency.

5.0

Jimmy Butler

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FREQUENTLY ASKED QUESTION

Do You Have Any Question?

How does the device utilize flat panel detector imaging technology for X-ray detection?

The device utilizes flat panel detector imaging technology to convert X-ray signals into digital images, enabling high-resolution imaging of the internal structure and components of the battery, aiding in the detection of defects or foreign objects.

How does the device detect issues such as wrinkles and folds in the electrode sheets during battery winding processes?

The device performs imaging and analysis of electrode sheets during battery winding processes, enabling detection of wrinkles, folds, and other potential issues that may affect battery performance and safety.

Does the device support various types of lithium batteries, including digital pouch, cylindrical, button, energy storage/power winding, and aluminum shell batteries?

Yes, the device supports multiple types of lithium batteries, including digital pouch, cylindrical, button, energy storage/power winding, and aluminum shell batteries, meeting the testing requirements for different battery types.

Is the device customizable to meet specific customer product testing needs? If so, what aspects can be customized?

Yes, the battery X-ray detection device can be customized according to customer product testing needs. Customization may include testing parameters, imaging resolution, automation features, and data analysis capabilities.

Are there specific safety or operating guidelines for the battery products being tested using this device to ensure effective testing and safety?

Yes, there are typically provided safety and operating guidelines for using this device to test battery products. These guidelines may include operational procedures, safety precautions, data interpretation methods, and maintenance recommendations to ensure accurate testing and safety.

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