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Revolutionizing Material Counting: Advanced Equipment for SMT Industry

Revolutionizing Material Counting: Advanced Equipment for SMT Industry

Introducing our cutting-edge equipment for rapid counting of reel-type materials in the SMT industry. Our system utilizes advanced X-ray imaging technology to accurately count various materials, including 7-17-inch Tape Reel, JEDEC Tray, and IC moisture-sensitive packages.

Designed to handle all types of materials, from resistance-capacitance components to IC packages, our equipment ensures precision and efficiency in the counting process.

Additionally, our system seamlessly integrates with customers' MES systems, enabling smooth data transfer and real-time monitoring of production processes.

Experience the future of material counting with our innovative solution. Reliable, accurate, and efficient, it's the perfect tool to optimize your manufacturing operations.

 

 

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Component Verification

Component Verification

At the heart of our X-ray counting machines' functionality in SMT and SMD manufacturing lies our comprehensive capability for component verification. Leveraging advanced X-ray imaging technology, we meticulously analyze and verify each component on circuit boards, detecting and identifying discrepancies such as missing parts, misalignments, soldering defects, and other manufacturing anomalies.

Through precise measurement and analysis, we ensure that every component conforms to specified tolerances and meets the exacting quality standards demanded by today's electronics industry. By providing manufacturers with unparalleled insight into the integrity and reliability of their products, we play a crucial role in mitigating quality-related risks and ensuring the delivery of flawless electronic devices to consumers worldwide.

High-Speed Operation

High-Speed Operation

Engineered for optimized efficiency and productivity, our X-ray counting machines designed for SMT and SMD applications are characterized by their high-speed operation capabilities. Equipped with advanced imaging sensors, powerful processing units, and automated inspection algorithms, our machines can rapidly scan, analyze, and classify thousands of components per hour, significantly reducing inspection cycle times and increasing throughput in production lines.

Our ability to quickly and accurately assess components not only facilitates timely detection of defects and deviations from quality standards but also enables manufacturers to meet demanding production schedules and customer delivery deadlines. By streamlining the inspection process and minimizing bottlenecks, our X-ray counting machines play a vital role in ensuring the smooth and efficient operation of electronics manufacturing facilities.

Ultimately, this enhances overall competitiveness and customer satisfaction in the global

Non-Destructive Testing

Non-Destructive Testing

A key advantage of our X-ray counting machines in SMT and SMD production is our ability to perform non-destructive testing (NDT), enabling thorough inspection of internal structures without compromising the integrity of components or assemblies. By utilizing X-rays to penetrate materials and provide detailed imaging of internal features, we facilitate the detection of defects, such as voids, cracks, delaminations, and other hidden anomalies that may affect the performance or reliability of electronic devices.

This non-destructive approach to testing not only ensures the quality and reliability of finished products but also minimizes material waste and production costs by eliminating the need for destructive testing methods. As such, our X-ray counting machines serve as invaluable tools for quality assurance and process optimization in the electronics manufacturing industry, enabling manufacturers to deliver defect-free products while maximizing efficiency and profitability.

Precision Detection

Precision Detection

Our X-ray counting machines tailored for SMT (Surface Mount Technology) and SMD (Surface Mount Device) applications boast exceptional precision detection capabilities, representing a pinnacle of modern electronics manufacturing.

Employing sophisticated X-ray technology, we ensure unparalleled accuracy in identifying and inspecting minute components such as resistors, capacitors, integrated circuits, and other surface-mounted devices.

Our advanced imaging capabilities enable us to thoroughly examine component dimensions, orientation, and placement accuracy, guaranteeing the integrity and reliability of circuit board assemblies.

By meticulously scrutinizing each component, we uphold stringent quality standards throughout the manufacturing process, ultimately contributing to the production of high-performance electronic devices with superior functionality and durability.

 

 

We Have The Best Solutions for Your Business

Shenzhen Zhuomao Technology Co., Ltd. (also known as “SEAMARK ZM”) is a national-level well-known high-tech and "Little Giant" enterprise integrating R&D, production and sales in Shenzhen. 

Zhuomao Technology has been focusing on intelligent inspection and intelligent soldering equipment for 18 years, specializing in providing advanced intelligent X-Ray inspection equipment, X-Ray counting machine, 3D X-ray equipment, BGA rework station, automatic tin removal equipment, automatic re-balling machine, laser soldering equipment, non-standard automation equipment and other overall solutions for electronics manufacturing, 3C products, industrial precision castings, semiconductors and other industries. 

As a pioneer in the field of inspection and rework of China's electronic intelligent equipment industry, its main products have dominated the market segment for many years!

Why Choose Us

X-ray non-destructive testing equipment

Our X-ray non-destructive testing equipment, with its advanced imaging technology, can thoroughly inspect materials without causing any damage, ensuring reliable results to maintain quality and comply with strict industry standards.

Battery X-Ray Offline Inspection Machine

This equipment is suitable for X-ray inspection of winding process batteries in the lithium battery industry. It has flat-panel detector imaging technology and can expand advanced detection functions such as pole piece wrinkles and pole piece folding.

Advanced Offline X-ray Counting System

Our X-ray Counting System, tailored for the lithium battery industry, employs advanced flat-panel detector imaging to precisely detect defects like pole piece wrinkles and folding, ensuring unparalleled efficiency and reliability in inspection processes.

Industrial Microfocus X-Ray 3D/CT Equipment

Our Industrial Microfocus X-Ray 3D/CT Equipment combines cutting-edge microfocus technology with 3D/CT capabilities for precise inspection and analysis of complex industrial components, enhancing efficiency and accuracy across various sectors.

USER REVIEWS

What users say about Us

This battery X-ray inspection equipment is very convenient and easy to use. It helps me quickly identify internal battery issues and improves production efficiency.

5.0

David

I really like this X-ray inspection equipment. Not only is it accurate and reliable, but it also provides me with customized services, which is really thoughtful.

5.0

Emily

The versatility of this device is truly amazing! Not only can it quickly count tapes and pallets of various sizes, but it can also be used for a variety of material types

5.0

Alexander Thompson

This craftsmanship is really incredible! Top notch product! Compared to our previous testing equipment, your product has almost doubled our efficiency.

5.0

Jimmy Butler

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FREQUENTLY ASKED QUESTION

Do You Have Any Question?

What is the main function of this device?

This equipment is primarily used for rapid counting of reel materials used in the Surface Mount Technology (SMT) industry.

What are the main innovations of the dispensing machine in the online X-ray counter series?

Online X-ray dispensing machines combine the latest advances in X-ray technology with state-of-the-art dispensing systems to revolutionize the precision dispensing process.

What functions does the dispensing system of the x-ray counter we produce have?

The dispensing system has high precision, accuracy and repeatability. It can dispense a variety of materials, including adhesives, sealants, and lubricants, with consistent results.

How does intelligent dispensing control improve efficiency?

Intelligent dispensing control ensures precise material placement, minimizing waste and maximizing production efficiency.

What technological advancements are incorporated into this device?

It integrates Industry 4.0 technology, including artificial intelligence deep learning, cloud-based updates and modular design to ensure the adaptability and efficiency of the SMT production process.

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