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X-Ray Counting System for SMT Industry

X-Ray Counting System for SMT Industry

Introducing our cutting-edge X-Ray Counting System designed for the Surface Mount Technology (SMT) industry. This innovative device enables rapid counting of reel-to-reel materials, JEDEC trays, and IC moisture-sensitive packages ranging from 7 to 17 inches. Employing advanced X-ray imaging technology, it swiftly detects and counts various materials including resistors, capacitors, and IC components. 

Seamlessly integrated with customers' MES systems, it ensures efficient data transfer for streamlined operations. Revolutionize your production efficiency with our versatile X-Ray Counting System tailored for the dynamic needs of the SMT industry.

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Accelerating Production Lines

Accelerating Production Lines

As automation becomes increasingly vital in the SMT industry, our device stands at the forefront, enabling faster production cycles without compromising on accuracy. 

Equipped with automated features and X-ray imaging capabilities, it quickly processes and counts components, reducing dependence on manual intervention. 

The integration with MES systems facilitates real-time data acquisition, enabling production managers to have an immediate overview of material status and production progress. This not only accelerates production lines but also provides the foundation for refined production scheduling, reducing downtime and increasing overall efficiency.

Precision Engineering for Quality Assurance

Precision Engineering for Quality Assurance

Maintaining stringent quality control in the SMT industry is paramount, and our device serves as a crucial instrument in this endeavor. Designed with high precision in mind, it uses advanced X-ray imaging technology to provide detailed inspection of each individual component. 

This ensures not only reliable counting but also the identification of any potential defects or misplacements. The automatic relay of this information into the MES system offers an enhanced level of traceability and accountability, ensuring that quality standards are consistently met. With this device, manufacturers can be confident in their ability to deliver products that align with the highest quality requirements.

Advanced Smart Manufacturing

Advanced Smart Manufacturing

The quest for smarter production methods in the electronics sector has led to the development of this sophisticated counting device. 

Its compatibility extends across the full spectrum of SMT materials, including resistors, capacitors, and ICs, all of which can be processed using the 7 to 17-inch reels and JEDEC trays. 

By leveraging X-ray imaging, the device captures high-resolution images, allowing for unparalleled accuracy in component counting. 

The intelligent system's ability to integrate seamlessly with MES platforms guarantees a continuous flow of data, enhancing operational efficiency and facilitating responsive decision-making in a fast-paced production environment.

All-Encompassing Component Counting

All-Encompassing Component Counting

In the competitive landscape of electronic manufacturing, having a versatile counter that can handle a broad range of components is essential. 

Our device addresses this need by providing comprehensive material support, from small resistors and capacitors to larger IC packages. The adaptability of the X-ray imaging technique allows it to accurately count and verify each item across different sizes and types of packaging, including the 7 to 17-inch reels and JEDEC trays commonly used in the SMT industry. 

The automatic synchronization with MES systems ensures that all data is up-to-date, offering an integrated solution that streamlines workflows and enhances overall process control.

We Have The Best Solutions for Your Business

Shenzhen Zhuomao Technology Co., Ltd. (also known as “SEAMARK ZM”) is a national-level well-known high-tech and "Little Giant" enterprise integrating R&D, production and sales in Shenzhen. 

Zhuomao Technology has been focusing on intelligent inspection and intelligent soldering equipment for 18 years, specializing in providing advanced intelligent X-Ray inspection equipment, X-Ray counting machine, 3D X-ray equipment, BGA rework station, automatic tin removal equipment, automatic re-balling machine, laser soldering equipment, non-standard automation equipment and other overall solutions for electronics manufacturing, 3C products, industrial precision castings, semiconductors and other industries. 

As a pioneer in the field of inspection and rework of China's electronic intelligent equipment industry, its main products have dominated the market segment for many years!

Why Choose Us

X-ray non-destructive testing equipment

Our X-ray non-destructive testing equipment, with its advanced imaging technology, can thoroughly inspect materials without causing any damage, ensuring reliable results to maintain quality and comply with strict industry standards.

Battery X-Ray Offline Inspection Machine

This equipment is suitable for X-ray inspection of winding process batteries in the lithium battery industry. It has flat-panel detector imaging technology and can expand advanced detection functions such as pole piece wrinkles and pole piece folding.

Advanced Offline X-ray Counting System

Our X-ray Counting System, tailored for the lithium battery industry, employs advanced flat-panel detector imaging to precisely detect defects like pole piece wrinkles and folding, ensuring unparalleled efficiency and reliability in inspection processes.

Industrial Microfocus X-Ray 3D/CT Equipment

Our Industrial Microfocus X-Ray 3D/CT Equipment combines cutting-edge microfocus technology with 3D/CT capabilities for precise inspection and analysis of complex industrial components, enhancing efficiency and accuracy across various sectors.

USER REVIEWS

What users say about Us

This battery X-ray inspection equipment is very convenient and easy to use. It helps me quickly identify internal battery issues and improves production efficiency.

5.0

David

I really like this X-ray inspection equipment. Not only is it accurate and reliable, but it also provides me with customized services, which is really thoughtful.

5.0

Emily

The versatility of this device is truly amazing! Not only can it quickly count tapes and pallets of various sizes, but it can also be used for a variety of material types

5.0

Alexander Thompson

This craftsmanship is really incredible! Top notch product! Compared to our previous testing equipment, your product has almost doubled our efficiency.

5.0

Jimmy Butler

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FREQUENTLY ASKED QUESTION

Do You Have Any Question?

What types of materials can the SMT reel counter count?

The SMT reel counter can count various materials including 7-17 inch tape reels, JEDEC trays, and IC moisture-sensitive packaging, covering all types of materials in the SMT industry such as resistors, capacitors, and IC components.

How does the SMT reel counter achieve fast counting?

The SMT reel counter can count various materials including 7-17 inch tape reels, JEDEC trays, and IC moisture-sensitive packaging, covering all types of materials in the SMT industry such as resistors, capacitors, and IC components.

Can the SMT reel counter integrate with MES systems?

Yes, the SMT reel counter is designed to seamlessly connect with MES (Manufacturing Execution Systems) utilized by customers. This integration enables real-time data exchange, facilitating streamlined production processes and inventory management.

Is the SMT reel counter suitable for both reel and tray-based materials?

Absolutely, the SMT reel counter is versatile and capable of counting materials stored on both reels and JEDEC trays. This flexibility ensures it meets the diverse needs of the SMT industry, accommodating various packaging formats.

What types of materials can be counted using X-ray imaging technology?

X-ray imaging technology employed by the SMT reel counter can accurately count a wide range of materials, including but not limited to resistive, capacitive, and IC materials. It offers comprehensive counting capabilities, ensuring efficiency and accuracy in material management.

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